TIME

Highlights & Achievements

(Years)

1976

PT. Ispat Indo established as a Greenfield Project. Indo is the mother Greenfield Project.

1978

Wire rod mills commissioned for 60,000 tons annual capacity.

1981

Steel melt shop commissioned with 70 tons capacity with Electric Arc Furnace (EAF) from NKK Japan and Casting Machine from Kobe Japan to supply billets for the wire rod mills

1984

The first company to export steel wire from Indonesia.

1986

Furnace converted to Eccentric Bottom Tapping (EBT) and new Ladle Furnace commissioned to improve product quality. Received the prestigious “UPAKARTI” Award from President Suharto for outstanding effort in helping to develop local small-scale industries.

1991

Adopted high-speed casting and total submerged and shrouded casting to improve quality in collaboration with Hamburger Stahlwerke (HSW) Germany.

1992

Modernized the steel plant with computer control and bottom stirring processing for quality improvement.

1994

Awarded the ISO 9002:1994 Certification of QMS from LRQA. Quality Control Circle activities started for upgrading quality and for eliminating root cause of defects.

1995

Updated and installed new dust extraction as per design & consultancy obtained from Nikko Industries Company, Japan in melting shop for clean sky.Signed contract with Kawasaki Japan for productivity & quality improvement.

1998

Approval from MITI for marking products as per JIS G 3505 for Low Carbon Wire Rod, JIS G 3506 for High Carbon Wire Rod and JIS G 3112 for Deformed Bar.

1999

Approval from MITI for marking products as per JIS G 3503 for Electrode Grade Wire Rod. Billet and wire rod production crossed over half-a-million tons.

2000

Added new Ferro Alloy Feeding System for quality improvement and customer satisfaction.

2001

Implementation of Bar Coded Identification Labels for control and inventory management of each coil.

Morgan Water Cooling System for temperature control to achieve consistent metallurgical properties in wire rods.

2003

Upgraded the Quality Management System to the latest version of ISO 9001:2000.

Addition of Carbjet for regulated Carbon Injection in furnace.

Furnace upgraded with Water System in EAF.

2004

EAF upgraded with Oxyfuel Burners for productivity improvement in furnace.

2005

Extension of EAF Dust Collection System, installation of canopy and increase in capacity.

2006

Recertification of ISO 9000 : 2000.

Best efforts (winner) in PLN – East Java for energy conservation.

Acquisition of 60% shareholding in PT. Ispat Bukit Baja (IBB) producing steel angels and PT. Ispat Panca Putera (IPP) capable to produce round bars and debars.

Installation of new Charging Crane in Steel Melt Shop for improvement in charge weight.

Improvements in Electrode Regulation System for optimizing EAF power consumption.

Introduction of dual fire in BRF for use of IDO / Barol with gas.

First steel company in Indonesia to install Crusher for Slag processing.

2007

Golden award from Ministry of Manpower for efforts in safety.

Certification of ISO 14001 : 2004.

Recognition by PDAM for efficiency in water management.

Completion of concreting for scrap storage area.

Changing of withdrawal units at Billet Caster.

Conversion of Finishing Area PLC from S5 to S7.

Leading steel industry to develop commercial usage of steel slag, dust and sludge.

2008

Kick-Off for TPM Program implementation (under consultancy of JIPMs – Japan).

Won 2nd Runner Up in Sidoarjo Regency for CSR.

SMK3 surveillance with 95% compliance to retain Gold Award.

Completion of 100% acquisition of PT. Ispat Bukit Baja and PT. Ispat Panca Putera with a total investment of US$ 31 Millions.

The first Indonesian company to get an export order for exporting steel angles from Indonesia (under execution).

Gas cutting torch system commissioned to replace CCM hydraulic shear system.

Progressing for OHSAS 18001 : 2007 certification.

Progressing for ISO/IEC 17025 certification.

Progressing for new CMMS to have integrated computerized management system.

Achieved SNI certification for production of bars in coil at PT. Ispat Indo.

Achieved SNI certification for production of d-bars at Ispat Panca Putera.

2009

Achieved certificate new JIS mark scheme certified by Japan Quality Assurance Organization (JQA).

Achieved upgrade new version ISO 9001 : 2008 at PT. Ispat Indo and PT. Ispat Wire Products .

SIRIM Certification Products by SIRIM International Quality Assurance Malaysia Achieved 90% done and satisfy, (wait testing results including IPP,IWP and IBB).

Achieved zero Accident (Achieve) 1,826,850 man hours.

On Progress Blue grade on PROPER.

2010

Achieved upgrade new version ISO 9001 : 2008 at PT. Ispat Bukit Baja.

Achieved upgrade new version ISO 9001 : 2008 at PT. Ispat Panca Putera.

Achieved Accreditation Laboratory ISO / IEC 17025.2005 by National Accreditation Committee of Indonesia (KAN).

On progress for “Award for TPM Excellence 2nd Category Challenge to WCM” (December 2010).

Awarded for 5R Competition Eastern Java 2010 (for categories Production, Store and Office).

Awarded Blue on PROPER 2010.

2011

On progress for “Master Plan for World Class Manufacturing (WCM) ” (June 2011).

On Progress to get Certificate ISO 14001:2004 at PT. Ispat Panca Putera.

Achieved re-certification ISO 14001 for PT. Ispat Indo.

Achieved certification ISO 14001 for PT. Ispat Bukit Baja.

Achieved certification SNI for PT. Ispat Bukit Baja.

Achieved for 5 R competition East Java 2011.

1st Winner for CSR - Sidoarjo.

Level 4 in Green Industry Implementation.

Installation Electromagnetik Stirer System (EMS) in Continuous Casting Machine.

2012

Achieved zero accident 2012 for PT. Ispat Indo, PT. Ispat Wire Products, PT. Ispat Panca Putera and PT. Ispat Bukit Baja.

New installation Thermo Mechanical Treatment in rolling process PT. Ispat Panca Putera.

Achieved ISO 14001:2004 at PT. Ispat Panca Putera.

Achieved gold flag SMK3 at PT. Ispat Bukit Baja.

Achieved SNI recertification PT. Ispat Indo (SNI-07-2052-2002 and SNI-07-0954-2005).

Awarded Green Flag Industrial level 5 from Industrial Ministry Indonesia.

2013

Preparation data and procedure for renewal audit JIS in 2014.

Cooperation with BARISTAND (Industrial Research and standarization) for testing concrete reinforcing steel.

Renewal certification SMK3 PT Ispat Indo.

Zero Accident award for PT Ispat Indo and PT Ispat wire Products.

Certification SMK3 PT Ispat Wire Products.

Certification of inspection Ariana horizontal lifeline system.

Climate Survey 2013.

Successful install tranformer 100MVA.

2014

Complete trial in one ladle for IPV Porous Plug technology from Vesuvius.

Installation of New 150/45 T Teeming Crane and Dismantling of 140/45 T Crane at Tapping Bay, Steel Melt Shop.

Assessment KAN for Re-Accreditation Certification Laboratory base on ISO/IEC 17025.

PT. Ispat Panca Putera achieved certificate from BLH (Badan Lingkungan Hidup).

Golden Award SMK3 for PT. Ispat Indo.

PT. Ispat Indo Successful Maintained of Zero LTA.

Compliance of all 122 recertification of operation machines & equipments.

PT. Ispat Wire Products successful to get SMK3 Certified (Achievement 90, 96%).

Zero Accident Award ( PT. Ispat Indo, PT. Ispat Wire Products and Ispat Panca Putera ).

Certification for ISO 50001:2011Energy Management System (EnMS).

Best Environment Management Reporting in East Java.

2015 - 2016

Awarded with Certification of ISO 9001:2008  for Ispat Indo and Ispat Wire Products .

Awarded with Certification product of  SIRIM QAS Malaysia for Ispat Indo for product MS 16120-2:2008 (HC and LC) and MS 2319:2010 (Electrode grade) .

Awarded with Certification ACRS standard for Ispat  Panca Putera to produce Reinforcement Steel (export quality to Australian Market) .

HIV – Aids gold award as care company by Ministry of Man Power & Transmigration .

Arcelor certification fatality prevention standard in level 3 by IRCA Global .

Zero accident award for Ispat Group.

Green Industry awarded set to level 5.

Awarded with Certification product of  SIRIM QAS for Ispat Indo with product MS 16120-2:2008  and MS 2319:2010  .

Proficiency Testing   with KS, Baristand and BBLM.

2017 - 2020

Ispat Indo Certification SNI 07-2052:2017 & SNI 07-0954.

Ispat Panca Putera Certification SNI 07-2052:2017.

ISO 17025:2017 Acreditation laboratory by KAN.

Certified ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 & ISO 50001:2018 Ispat Indo.

Certified ISO 9001:2015 & ISO 14001:2015 Ispat Panca Putera.

Certified ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 Ispat Bukit Baja.

Certified ISO 9001:2015 Ispat Iwire Products.

Certified product certification SIRIM MS 2319:2010 & MS ISO 16120-2:2008.

Certified JIS Certification product JIS G3503, JISG3505 and JIS G3506 Ispat Indo.

Intermediate Proficiency Testing  with KS, Baristand and  BBLM.

Achieved certificate SMK3 Ispat Bukit Baja.

Achieved certificate SMK3 Ispat Panca Putera.

Achieved certificate SMK3 Ispat Indo.

Awarded Social Business Innovation Awards 2017, Category Metal & Allied Products From Warta Ekonomi. 

Nominate Of ASEAN OSHNET Awards on Excellence Category by Ministry of Manpower.

Sustainable Business Awarded, Category for Cooling Efficiency & Energy Management from Global Initiative Singapore.

Zero Accident Awarded by Ministry of Man Power & Governer.

Awarded for best implementation for energy management system By Ministry of Energy & Mineral Resources

Compliance Regulation of Environmental Management by Ministry of Environment & Forest.

5R competition East Java gold & silver category by Governer East Java.

HIV-AIDS Platinum Awarded.